About Overband Self Cleaning Suspended Magnets
Over Band Self Cleaning Suspended Magnets
Our wide array of manufactured magnetic equipments comprises of suspended magnets and over band magnetic separators. For automatic and continuous separation of tramp iron from the product, our powerful over band self cleaning electro-magnetic separators are used to remove the tramp iron flowing along with the product on a belt conveyor. Our high precision over band magnetic separator is used for mounting over the conveyor across belts. The magnet unit is finished from electrolytic grade aluminium. The electro magnetic coils are made from high temperature resistant insulated aluminium conductor for continuous operation. There would be a short center belt conveyor fitted around the magnet unit mounted on to a fabricated framework.
The conveyor is of highest quality rubber and canvas type bolted in position across the belt. The conveyor belt is made endless by means of belt fastener. The idler and drive drums are rolled steel constructions fitted with high tensile steel shafts and mounted in self-lubricated, dust sealed plumber blocks. Adjuster screws would be fitted to provide tensioning take up on idler drums.
Efficient Ferrous SeparationDesigned for heavy-duty industrial operations, the overband magnet reliably removes steel tramp metals from raw material flows. Its automatic self-cleaning feature ensures continuous operation and reduced manual intervention, maximizing productivity in high-throughput facilities.
Customizable Design for Versatile IndustriesWith a wide range of sizes, magnet types, and frame materials, this suspended magnet can be tailored to fit unique requirements. Adjustable suspension hooks and customizable colors provide further flexibility, making it ideal for sectors such as mining, cement, recycling, and stone crushing.
Simple Installation and MaintenanceFitted with heavy-duty lifting chains and equipped with robust mechanical and electrical elements, this separator is straightforward to install above conveyor belts. Its painted or powder-coated surface ensures durability and longevity even in harsh working conditions.
FAQs of Overband Self Cleaning Suspended Magnets:
Q: How does the self-cleaning suspended magnet work in a conveyor belt system?
A: The overband magnet is suspended above the conveyor belt, automatically attracting and removing ferrous contaminants. The self-cleaning belt continuously moves separated metal away from the magnet, minimizing downtime and reducing the need for manual cleaning.
Q: What types of magnets are available for this product?
A: This equipment is offered in both permanent magnet and electro magnet variants. Electro types are available with air-cooled or oil-cooled systems, providing flexibility to match operational intensity and site requirements.
Q: When should I choose a CE certified magnet?
A: CE certification is recommended when exporting to or operating within compliance-regulated regions, ensuring that the suspended magnet meets European safety and quality standards. It is available on request for clients with such requirements.
Q: Where can these overband magnets be installed?
A: They are typically installed above conveyor belts in mining, recycling, stone crushing, coal, and cement plants. The adjustable suspension hooks allow easy integration into various conveyor systems, regardless of belt width or plant layout.
Q: What is the process for adjusting the magnet height and position?
A: Heavy-duty, adjustable suspension hooks or lifting chains are provided, allowing the operator to set the ideal height above the conveyor belt. Proper height adjustment ensures optimal separation performance for different material loads.
Q: How does the magnetic field intensity benefit operational efficiency?
A: With field intensities of up to 5000 Gauss at the surface, the magnet can capture even smaller ferrous particles at high belt speeds (0.8 1.5 m/s), improving product purity and protecting downstream equipment from metal damage.