Magnetic Pulleys

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Magnetic Pulleys Specification

Composite
Magnet Assembly, Mild Steel Construction

Power Supply
Electrical (for motorized pulley types)

Power
0.5 HP to 3 HP (for drive motor, if supplied)

Material
Mild Steel Shell, Magnet Core

Frequency
50/60 Hz

Application
Separation of ferrous metals from bulk material, Recycling, Mining, Food, Plastic, and Chemical Industries

Surface Finish
Painted and polished

Magnet Grade
Y30/Y35 (Ferrite) or N42/N52 (Neodymium)

Product Type
Magnetic Pulley

Magnet Category
Industrial Separation Magnets

Magnet Type
Permanent Ferrite or Rare Earth Magnets

Shape
Cylindrical

Size Range
Diameter: 150 mm to 1200 mm, Length: 300 mm to 2000 mm

Color
Blue/Black/Custom

Capacity
Up to 100 tons per hour (depending on size and application)

Magnetic Pulleys Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
1 Week

About Magnetic Pulleys

We are an unparalleled name engaged in offering premium quality Magnetic Pulleys that are used as head pulley in belt conveyors for removing ferrous contaminants from material flow. Available in four different hub styles namely extended hubs, flush hubs, recessed hubs and with out hubs, offered pulleys are available with or without lagging and with crowned or flat faces. Further, these are equipped with pulley shafts that are removable mild steel or stainless steel components. Further, the standard size of these Magnetic Pulleys varies from 4 diameter by 10 face width and can be availed at most competitive price range.

Features:

Unmatched performance
Sturdy construction
Dimensional stability
Long service life
304 stainless steel faces
Removable mild steel shaft
Four hub styles
Flat face
Keyway and set screws.

Efficient Magnetic Separation Technology

Leverage high-performance magnetic pulleys, designed with radial or axial pole construction, to ensure consistent separation of ferrous materials in demanding environments. Engineered for continuous operation, these units handle bulk throughput with precisionenhancing operational productivity across recycling, mining, and industrial processing sectors.

Versatile Drive and Customization Options

Choose between direct or gear motor-driven systems to best suit your application and site requirements. With broad compatibility for belt speeds from 0.5 to 4.0 m/s and a customizable range in size, length, and magnetic grade, these pulleys integrate effortlessly into new or existing conveyor systemsdelivering tailored solutions for every industry need.

Low Maintenance, Durable Performance

Constructed from high-quality mild steel with secure magnet assemblies, our pulleys require minimal maintenance and offer IP55 or higher protection (motorized units). This durable design ensures reliable operation in harsh conditions, reduces downtime, and extends equipment service life for continuous, worry-free metal separation.

FAQs of Magnetic Pulleys:

Q: How do magnetic pulleys separate ferrous metals from bulk material?

A: Magnetic pulleys use strong permanent magnets arranged in radial or axial poles. As bulk material moves over the rotating pulley, the magnetic field attracts and lifts ferrous particles, which are then discharged separately, ensuring efficient removal from the product stream.

Q: What are the main applications for these magnetic pulleys?

A: These pulleys are widely used in recycling, mining, food processing, plastics, and chemical industries for the separation of ferrous contaminants from conveyor-transported bulk materials, improving product purity and protecting downstream equipment.

Q: When should I choose a direct drive over a gear motor-driven magnetic pulley?

A: Direct drives are suitable for straightforward installations with lower torque requirements and simple maintenance, while gear motor-driven pulleys are ideal for higher torque settings and applications needing variable speed or heavier-duty handling.

Q: Where can these pulleys be installed within a conveyor system?

A: Magnetic pulleys are typically installed at the head of conveyor belts to maximize ferrous separation during the discharge phase, making them effective as the final defense against metal contamination in processing lines.

Q: What is the process for customizing a pulley to my conveyor specifications?

A: We offer full customization, including size, magnet grade, drive type, surface finish, and color. Provide your conveyors technical parameters, and our engineers will design a solution tailored to your application and capacity requirements.

Q: How does the robust design of these pulleys minimize maintenance?

A: With a mild steel shell, secure magnet core assembly, IP55 or higher motor protection, and resistance to wear and environmental factors, these pulleys are constructed for longevity and require only occasional cleaning and inspection.

Q: What are the key benefits of using these magnetic pulleys for industrial separation?

A: Key benefits include reliable ferrous separation, reduced contamination, improved product quality, extended machinery life, and increased operational efficiencyachieved with minimal maintenance and full compatibility across various industries.

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