Magnetic Roll Separators

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Magnetic Roll Separators Specification

Surface Finish
Polished

Frequency
50/60 Hz

Magnet Grade
N52

Material
Stainless Steel, Rare Earth Magnets

Composite
Stainless Steel & Rare Earth Magnets

Power Supply
Electric

Product Type
Magnetic Roll Separator

Magnet Category
Permanent Magnet

Magnet Type
Neodymium Iron Boron (NdFeB)

Shape
Cylindrical Roll

Size Range
300 mm to 1500 mm roll diameter

Color
Blue/Silver

Usage & Applications
Separation of fine, dry materials, minerals, pharmaceutical powders

Capacity
Up to 10 TPH

Magnetic Roll Separators Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
1 Week

About Magnetic Roll Separators

In our extensive gamut of products, we bring forth for our clients Magnetic Roll Separators. These roll separators are used to remove ferromagnetic to weakly paramagnetic fine iron contaminations from the products such as Silica sand, quartz, magnesite, feldspar, dolomite, food products, chemicals, ceramics, etc. Offered machines are fabricated using high-energy rare earth neodymium permanent magnets that are assembled in a proprietary configuration to generate forces of magnetic attraction. Clients can avail a wide variety of offered Magnetic Roll Separators at industry leading price.

Features:

Robust construction
Reliable operation
Less maintenance
Long service life

Superior Separation Performance

Harnessing high-grade N52 Neodymium Iron Boron magnets within a durable stainless steel frame, these separators capture fine, dry particles efficiently. Variable speed motorised drives and digital panels provide precise control for different materials, making the separator exceptionally adaptable to diverse needs.

Versatile Applications & Easy Integration

Widely used across mineral processing, pharmaceutical, and other fine powder industries, Magnetic Roll Separators can be customized in size and roll number to match your operation. Their floor-mounted design ensures stable installation and straightforward integration into both new and existing production lines.

Reliable, Low-Maintenance Operation

Built with polished stainless steel and robust rare earth magnets, these separators require minimal maintenance while ensuring longevity. The digital control panel, adjustable chute, and motorised functionality reduce downtime. Insulation Class F and low noise levels (<72 dB) offer added operational comfort and efficiency.

FAQs of Magnetic Roll Separators:

Q: How does the Magnetic Roll Separator achieve high-efficiency separation of fine dry materials?

A: Magnetic Roll Separators use powerful Neodymium Iron Boron (NdFeB) magnets with a polished stainless steel roll operating at speeds up to 1000 rpm. The magnetic forces capture fine and dry particles (up to 1 mm), effectively separating them from non-magnetic material as they pass over the cylindrical roll.

Q: What industries can benefit from using Magnetic Roll Separators?

A: Industries such as mineral processing, pharmaceuticals, chemicals, and any sector dealing with fine, dry particulate materials benefit from these separators. They are especially useful for separating minerals or powders where purity and precise sorting are crucial.

Q: When should I choose a single roll versus a multiple roll separator?

A: Single roll separators are suitable for lower capacity requirements or straightforward applications, while multiple roll configurations are ideal for higher throughput or more complex separation tasks, offering increased efficiency and higher purity in the final product.

Q: Where should Magnetic Roll Separators be installed within an industrial process?

A: These separators are floor-mounted and can be integrated at points where dry material needs cleaning or grade improvement. They are best placed after primary processing to ensure only fine, non-magnetic materials continue down the production line.

Q: What is the operating process for the separator and how is it controlled?

A: Material enters via a stainless steel feed hopper and is passed over the high-speed magnetic roll. The embedded magnets attract and separate magnetic particles, while non-magnetic material is discharged through an adjustable chute. Digital control panels allow for easy adjustment of roll speed and overall operation.

Q: How does the use of Neodymium Iron Boron magnets benefit the separation process?

A: NdFeB magnets are the strongest type of permanent magnets available, classified as N52 grade. Their exceptional magnetic power ensures even ultra-fine materials (up to 1 mm) can be effectively separated, leading to higher product purity and recovery rates.

Q: What are the noise and power requirements for operating the separator?

A: These separators operate at a noise level below 72 dB, ensuring a quieter workplace. They run on standard electric power with 50/60 Hz frequency, requiring minimal additional infrastructure for installation or operation.

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