About Single Drum Magnetic Separator
We are a noteworthy organization in the domain, engaged in providing high quality range of Single Drum Magnetic Separator. This separator is used for separating tramp iron from non magnetic material processed in bulk quantity, for the purity of end products, recovery of metal having commercial value and protection of processing plant and machinery. This high quality magnetic separator is engineered in compliance with set industrial standards utilizing quality approved metal alloys and other components. Also, this is widely used in all the processing industry for separation of iron contamination from minerals, chemicals, food, flour, plastics, grains, sand, cement, fertilizers, abrasives, glass, slag, ores, rock, refractory and many other products. The offered Single Drum Magnetic Separator is available in numerous specifications as per specific needs of the clients.
Features:
- Less maintenance
- Robust construction
- Less power consumption
- Impeccable performance
Features:
- Drum Consists Of High Coercivity Modern Anisotropic Permanent Magnets
- Strong & Rugged Construction
- Automatic Separation Of Iron Impurities
- Completely Enclosed Design To Avoid Dusting And Pollution
The permanent Magnetic Drum consists of stationery permanent Magnetic assembly having uniform and everlasting Magnetic field across the entire width of the drum, which is effective over approximately half the drum circumferences as shown in fig. Drum shell made of non-magnetic stainless steel revolves around the magnetic field. As material fell evenly from the chute falls over the drum, powerful magnetic, field attract & holds ferrous particles on revolving shell. As the revolving shell carries the iron particles through the stationery magnetic field, the non-magnetic material falls freely from the shell while ferrous particles are firmly held until carried beyond divider and out of magnetic field.
The strength of the permanent magnetic drum is guaranteed to be greater than corresponding electromagnetic Drum. The permanent magnets used are everlasting magnets and its strength does not diminish during normal use and can be used through out the life.
High-Efficiency Magnetic Separation for IndustryThis magnetic separator features a single cylindrical drum with a robust geared motor drive and continuous automatic cleaning. It effectively removes ferrous impurities using high-strength permanent magnets (Y30 / NdFeB) for reliable operation. Its stainless-steel contact parts ensure durability and hygiene, while various sizes and customization options meet diverse industrial requirements, spanning capacities up to 5 tons per hour.
Flexible Installation and Low MaintenanceEasily floor-mounted in a horizontal position, this separator integrates seamlessly into existing industrial lines. Maintenance is straightforward, thanks to grease or oil-based lubrication and a cleaning mechanism that operates autonomously, minimizing downtime and manual intervention. Its design reduces noise, ensuring a safer, more comfortable working environment.
FAQs of Single Drum Magnetic Separator:
Q: How does the Single Drum Magnetic Separator operate for continuous magnetic separation?
A: The separator uses a geared motor drive to turn a cylindrical drum equipped with powerful permanent magnets. As material is fed through the top or hopper, ferrous particles are attracted and separated, while non-magnetic material passes through. The automatic cleaning function ensures continuous operation without manual cleaning interruptions.
Q: What materials can be processed with this separator, and in which industries is it most commonly used?
A: This separator efficiently handles bulk materials prone to ferrous contamination, making it ideal for industries such as minerals processing, food, ceramics, chemicals, plastics, and recycling. Its stainless steel contact surfaces maintain product integrity in demanding industrial environments.
Q: When should maintenance or lubrication be performed on the separator?
A: Maintenance requirements are minimal due to the robust design and automatic cleaning system. Lubrication, using grease or oil, should be carried out as per the routine schedule provided in the user manual or based on operational hours, ensuring smooth, long-lasting operation.
Q: Where is the best place to install the separator, and what installation flexibility does it offer?
A: The separator is designed for horizontal, floor-mounted installation. Its compact, cylindrical shape and adjustable discharge flap allow integration into various processing lines. Installation should be in locations with stable flooring and adequate space for feeding and product discharge.
Q: What is the process for customizing the separator to specific industrial needs?
A: Customization is available for dimensions, magnetic flux, capacity, magnet type, and surface finish. Clients provide their requirements, including application details and space constraints. The manufacturer then offers tailored solutions to optimize magnetic separation efficiency for each application.
Q: How is product discharge handled, and how adaptable is it in different process flows?
A: Product discharge occurs via an adjustable flap port, allowing precise control over the outflow of separated material. This design gives flexibility for integration into different process setups and helps prevent material spillage, enhancing overall efficiency.
Q: What are the primary benefits of using this magnetic separator in industrial applications?
A: Key benefits include highly effective removal of ferrous contaminants, reliable and continuous automatic cleaning, low noise operation (under 70 dB), customizable features, and robust construction that minimizes maintenance. These attributes help improve product purity and process efficiency, reducing downtime and operational costs.